Unexpected Ingredient Forces Major Recall of Popular Breakfast Sandwiches

Recall warning over blurred grocery store aisle

Hearthside Food Solutions is recalling nearly 500,000 pounds of breakfast sandwiches due to an undeclared allergen, posing a serious risk to those allergic to sesame flour.

Key Takeaways

  • Hearthside Food Solutions recalls over 400,000 pounds of sandwiches due to undeclared sesame flour.
  • The recall, involving misbranding, affects AAFES stores nationwide.
  • No allergic reactions reported thus far.
  • USDA advises disposal or return of affected products.

Scope and Reason for the Recall

Hearthside Food Solutions, a Salt Lake City-based company, has announced a recall of approximately 489,887 pounds of breakfast sandwiches. These sandwiches, specifically Lettieri’s ready-to-eat sausage and bacon products, contain sesame flour in the French toast component, which was not declared on the packaging. Misbranding and the presence of this undeclared allergen have prompted the decision to pull these products off the shelves.

The U.S. Department of Agriculture’s Food Safety and Inspection Service was alerted, resulting in a nationwide recall. Products were produced between April 1, 2023, and March 25, 2025, with a shelf-life of 12 months. Incorporating safer consumer practices, the USDA emphasized the need for awareness concerning sesame allergies.

Impact and Distribution Concerns

The sandwiches primarily reached Army & Air Force Exchange Services (AAFES) stores across the country. The USDA issued a stark reminder to consumers and vendors about the existence of these products in freezers and refrigerators, potentially posing health risks. With specific lot codes beginning with 23, 24, and 25 up to 2508451 affected, a blanket directive has been issued.

Among the recalled items are 8.35-ounce Lettieri’s Food To Go Sausage, Egg & Cheese French Toast Breakfast Sandwich and 7.3-ounce Lettieri’s Food To Go Bacon, Egg & Cheese French Toast Breakfast Sandwich. The USDA’s mark of inspection on these products contains the establishment number “EST. V4907.”

Consumer Action and Company Response

The USDA cautions, “Consumers who have purchased these products are urged not to consume them,” highlighting the potential severity of sesame allergies. Despite no reported adverse reactions, the agency worries that some sandwiches may remain in circulation. Consumers with health concerns should consult healthcare providers.

Hearthside Food Solutions’ immediate response underscores a proactive commitment to public safety, ensuring that all stakeholders and affected patrons are informed. FOX Business has reached out for further comments as Hearthside takes remedial actions. Awareness campaigns and strict monitoring ensure informed consumer practices going forward.

Sources

1. 490,000 pounds of breakfast sandwiches recalled because of undeclared sesame

2. Hearthside Food Solutions recalls breakfast sandwiches as USDA issues urgent warning over deadly allergen